NAGEL TECHNOLOGIES GmbH introduced the EasyHone VRX honing platform engineered for maximum flexibility, precision, and cost-effective machining. Designed specifically for small- and medium-volume production, the machine combines an adaptable platform with proven honing expertise, addressing the demands of flexible manufacturing.

The machine is built on a vibration-optimized structure paired with a generously sized T-slot clamping table. This makes it possible to host customer-specific fixturing solutions, ranging from single-part fixtures to multi-part batch setups. With an X-axis travel of 1,200 mm (47.2 in.), the system accommodates a range of component geometries while ensuring fast, repeatable positioning. This results in reduced set-up times, production flexibility, and stable machining.

The EasyHone VRX incorporates Nagel's proven honing technology, combining high-precision axis guidance with an accurate feed system featuring integrated bore correction and automatic tool wear compensation.

An optional, in-process air gauging system allows closed-loop process control, delivering tight tolerances, consistent surface finishes, and repeatable dimensional accuracy even for demanding component geometries.

A newly developed Honing Assistant simplifies operation by supporting software-based program creation. Its guided workflow reduces set-up effort and improves repeatability, particularly with frequent part changes. "Manufacturers are increasingly challenged to produce a growing variety of parts economically," explained Sören Pöhlsen, sales engineer - Industrial. "With the EasyHone VRX, flexibility is not a compromise; it is an integral part of the machine concept. Especially in small- and medium-volume production, users benefit from short changeover times and consistently stable processes."

The EasyHone VRX also has been designed with future manufacturing requirements in mind. Flexible interface options and Industry 4.0 connectivity promote seamless integration into existing production systems and automated manufacturing environments. One of the machine's distinguishing features is its integrated Beckhoff MX-System: All electrical components are incorporated directly into the machine, eliminating the need for a conventional external electrical cabinet. This reduces installation effort, minimizes factory floor space requirements, and improves service accessibility.

"For manufacturers, overall performance is determined by the combination of precision, availability, ease of operation, and long-term investment security," according to sales manager Udo Strefler. "The EasyHone VRX provides a sturdy, maintenance-friendly, and expandable platform that integrates into existing production lines and offers flexibility to support future growth."

Suitable for applications ranging from engine blocks, cylinder liners, hydraulic components, bearings, and gears to aerospace components, the EasyHone VRX is designed for manufacturers seeking to combine high precision with economic efficiency in a flexible, scalable solution.

The EasyHone VRX is suitable for a range of workpieces, including engine blocks, cylinder liners, compressors, hydraulic components, bearings, gears, large-format workpieces, and aerospace applications.  The critical specifications are:

• Honing diameter: 20–200 mm (0.79–7.87 in.)
• Stroke length: 800 mm (31.5 in.)
• X-axis travel: 1,200 mm (47.2 in.)
• Machine footprint: 1,700 × 2,500 × 2,200 mm (66.9 × 98.4 × 86.6 in.)
• Machine weight: approx. 5,000 kg (11,000 lb)
• Connected load: 18 kW

Learn more at www.nagel.com