MAZAK will showcase its HCN-4000 horizontal machining center with enhanced multi-tasking and automation at IMTS: With new high-precision honing and orbital machining capabilities, the machine now provides multi-tasking, Done In One® processing that is especially beneficial for producing pump and valve-type components. And for those manufacturers ready to ramp up production with advanced automation, the HCN-4000 easily incorporates into Mazak’s PalleTech System — now controlled with the new Smooth PMC software.
At IMTS, the HCN-4000 will be machining a variety of real-world components, including a pump housing part. The machine not only will mill, bore, and hone the housing, but will use advanced orbital machining techniques as well.
Mazak’s PalleTech configures into one, two or three levels for completely automated and continuous production cells. PalleTech cells also accommodate different types of Mazak machine tools, so that shops can mix and match machine types, such as horizontal machining centers together with vertical machining centers, for processing versatility.
Mazak’s new Smooth PMC cell control software efficiently manages and maximizes PalleTech System operations. The software allows users to look ahead with production simulations to forecast needed tools, machine loads and output levels for up to a week’s worth of scheduled cell workflow. Smooth PMC also allows for advanced PalleTech cell connectivity, analytics and performance data outputs in graphical formats via a smart phone.
The HCN-4000’s highly capable SmoothG CNC with Smooth Orbiturn function makes both honing process and the orbital machining possible. Enhanced with Mazak’s Smooth Technology, orbital machining techniques enable horizontal machining centers to turn round and eccentric features on large, odd-shaped parts such as valves and manifolds while the components remain stationary. Because the process uses standard tooling, it is a productive, cost-effective and easy-to-apply approach to single-setup milling and turning.
Learn more about this upcoming HCN-4000 horizontal machining center demo …