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June, 2010

Features
Wireless Energy Management Systems Building Bottom Lines   
“Working smarter” is great business advice and being energy-efficient make common sense, but very few business owners know about the recent advances in wireless network technologies and how these...

Aerospace Components Maker Rejects Low Productivity   
Successful, company-wide initiative establishes an OEE + DNC platform, so that every machine tool and every plant can be monitored from any Web-based computer, anywhere in the organization.

Chamfering and Deburring for Jet Engine Production   
A combination of tools ensure exceptional fit for fastener through-holes, while eliminating costly and time-consuming hand benching

Pushing the Envelope with Inconel Machining   
With an Ingersoll ceramic insert, some creative toolpath programming, extra attention to heat management, and a willingness to burn through inserts to maximize throughput, the busy ball-turning...

Multitasking Technology for Mill/Turn Lathes Evolves   
Advances in technology are what make it possible for shops to remain competitive, so creative applications of machine capabilities will enhance an operation’s market presence.

Practical Ideas
New Technological Possibilities of Universal Gear Milling Machines   
There is a second dimension to the gear making process, which opens new potential for the century-old technique.

Tooling & Fixturing Department
Cutting Tool Applications, Chapter 9: Drilling Methods and Machines   
All drilling machines operate on the same basic principle. The spindle turns the cutting tool, which is advanced either by hand or automatically into a workpiece that is mounted on the table or held...

Software & Controls Department
“Cloud Manufacturing Suite” Designed to Run Global, Mid-Size Businesses   
NetSuite claims new platform cuts costs, increases productivity for mid-sized manufacturers

"Fully Integrated” BobCAM for SolidWorks CAM Software   
Automatic 2-, 3-, and 4-axis machining without using a separate CAM for toolpath and G-Code programming.

Vero Set to Unveil New Capabilities with Visi 18   

Controls Are Critical to Success of Milling/Turning Center   
Stama designs for smaller shops’ precision machining goals, and includes “the first true control package for a mill/turn machine.”

ETA, Red Cedar Technology Collaborate On Research to Reduce Vehicle Weight   
ACP design process uses SHERPA search strategy to advance FGPC and FSV projects.

Automation Department
New Tool Changer Provides Internal Routing of Utilities   
Clear and safe operation with hollow-wrist robots.

Machine Tools Department
Mitsubishi’s Line Targets Large-Scale Gears   
Hobbing and grinding equipment aimed at energy, manufacturing, and other markets where oversized machinery are common

New Machine for CNC Milling of Zirconia for Dental Market   
Roland’s compact, low-cost device for subtractive rapid prototyping.

Two MAG Installations Ordered by Lockheed Martin   
Automated drill/trim systems will perform precision machining in F-35 Lightning II work cell.

New Gleason Process Grinds Large Gears with 40% Greater Productivity, Better Quality   
Multiple-wheel configuration offers advantages for gear producers serving wind power manufacturers, other applications demanding optimum surface finishes.

Shop Operations Department
Camshaft Inspection Gauge Provides Accuracy in Production   
Lets operators see actual throughput status

New Quenching Process Maximizes Stress Relief   
Controlled cryogenic chamber allows critical aluminum parts to achieve superior material stabilization.