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May, 2010

Features
Switching Software for Simplicity, Accuracy in Medical Parts Machining   
Tomz Corp. buys new Wenzel CMM, then adds OpenDMIS software

Value Stream Management and PLM: The Path to Lean Product Development for Machining   
The “value stream” represents so many processes and activities that refining them individually is nearly impossible. The only way to do it is to harness and distribute process information to the...

Rapid Prototyping Speeds Deployment of Stronger, Safer MRAP   
Mine-Resistant Ambush Protected (MRAP) vehicles are improving the standard of safety for soldiers in combat zones, and a prototyping firm is helping to accelerate these vehicles from design to...

Off-Site is On the Mark with Cloud-Based ERP   
Epicor adopts a subscription model, so machine shops and small to mid-sized manufacturers can stay up-to-date on software, hardware, operating system, support, training resources, and on-going system...

Practical Ideas
Practical Ideas: A Further, Simplified Method for Producing Hobs   
How to convert two radius-arc side profile teeth into trapezoidal profiles

Tooling & Fixturing Department
Heavy-Duty Flange Facers Improve Tool Performance, Cut Repair, Maintenance   
Climax Portable Machine Tools new line for in-situ repair and on-site machining.

New Geometries for Turning Steel, Stainless, High-Temp Alloys   
Kennametal’s Beyond™ round inserts improve chip control at lower cutting forces

Extended Length Tools for Aerospace, Energy Products   
New Rego-Fix Xtended Length Toolholders Ideal for Aerospace and Energy Industries

“Next Generation” Magnetic Chucks for Turning Rounds, Rings   
High-power electro-permanent magnetic chucks engineered with heavy-duty holding force

Two-Finger Radial Gripper with Maximum Power Density   
Schunk’s PRG combines high gripping moments with small dimensional control

Software & Controls Department
Direct Volumetric Machining of Solid Models   
For high-speed machining, the latest GibbsCAM release lets users generate toolpaths quickly, with high-performance and efficiency.

"Reinventing" Product Lifecycle Decision-Making   
Siemens new PLM "technology framework" helps users make better decisions faster, so innovation increases

More CAD/CAM/CAE Productivity, Support for Product Development Decisions   
New functionality for Siemens NX 7 software supports new HD-PLM technology framework

Automation Department
8,000-HP VFD Introduced   
WEG claims new drive delivers 99% efficiency, extended reliability

Robot Lifting for Quick, Universal Palletizing/Depalletizing   
A rigid end-of-arm tool with a mechanical interface and robot adapter, and a DeviceNet interface for remote configuration, control and data collection.

Rexroth Adds Products, eBusiness Portal for GoTo Fast Delivery Program   
80% increase in drives and control products selection

Infrared Touch Probe for CNCs   
Heidenhain wireless device can perform tool measurement inspection from anywhere on the worktable

Pre-Engineered Overhead Cranes Lower Installation Time, Costs   
“Plug and play” kits provided in top-running or under-running configurations

Machine Tools Department
High-Speed 5-Axis Machining for Large, Complex Parts   
Mazak’s VARIAXIS 730-5X II boasts large-volume data management, too.

“Big Bore” CNC Lathe for Oil and Wind Energy Part Machining   
Design has 14-inch diameter spindle, 17,600-lb part capacity, turning lengths up to 13.2 ft, 900 rpm max. speed and 4,500 lb Z-axis cutting force.

Index Unveils Sliding Headstock Automatic Lathe   
Changeover in minutes for Swiss and production turning of precision parts.

IBAG Adds Shorter, Faster Spindle for High-Speed Milling   
Micro Line targeted for compact tool zones.

Miro Tool Adding Waterjet Technology   
Tool-and-die shop transforming its business, adds more process functionality.

Flexible Honing with Automatic Tool-Wear Compensation   
For low- and medium-volumes, higher uptime and greater precision

“Super Large,” Heavy-Duty Rotary Tables   
Lyndex-Nikken introduces five models up to 2,000 mm.

Viewpoints
Cutting Tool Applications, Chapter 8: Drills and drilling operations   
Drilling is the process most commonly associated with producing machined holes, because it is simple, quick and economical.