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February, 2010

Features
In the pursuit of 5-axis precision   
It's possible to design the part on a computer, generate a G-code program, and then verify it with solid-model material removal.

Multiple Programming Enhancements in GibbsCAM 2010   
Improvements to 5-axis functions, solids machining capability, and 64-bit operation.

Engraving Software Program Adapts to CNC Machinery   
2L inc’s PRO 3 produces 2D data-matrix barcodes.

GF AgieCharmilles, Metalcam Partner on Wire EDM CAM Software   
Machine builder says new CAM software offers CAD capabilities, 2X-cutting with conic features, simulation and G-code editing, and “collar wizard” for die makers.

Hexagon Metrology Updates Converter Program   
DataPage+ converts CMM data for saving cost, resources, and time.

Intermediate CAD/CAM Update from Schott Systeme   
Modeling, machining, and documentation improvements for construction program.

Forest City Gear Goes World Class   
Critical winch crown gears machined in titanium alloy for BMW ORACLE Racing’s America’s Cup entry.

Portability Can Mean Profitability   
Precision and versatility allow one fabricator to meet his customer's requirements for a turbine housing, and yet keep the entire custom millin operation in-house — and meet high quality standards.

New Mazak Turning Center Delivers Productivity Options   
Hyper Quadrex 200MSY allows medium- to high-volume balanced cutting, unattended.

Understanding Ceramics for Job-Shop Options   
There are opportunities for machine shops to expand their capabilities, and a few insights into the characteristics ceramic materials and how to machine them effectively could be rewarding.

Flexibility through Configurability   
Romi’s new mid-sized CNC lathe: multiple configurations + live tooling.

High-Performance, Sharp-Edge Grade for HRSA, Ti Alloys   
Sandvik Coromant’s latest is designed for reliable machining, from aerospace to general engineering.”

Hydraulic Expansion Toolholders Need No Intermediate Sleeves   
Redesigned Schunk series is “even more universal,” with torque transmission capacity increased up to 15%.

Tooling & Fixturing Department
Understanding Ceramics for Job-Shop Options   
There are opportunities for machine shops to expand their capabilities, and a few insights into the characteristics ceramic materials and how to machine them effectively could be rewarding.

High-Performance, Sharp-Edge Grade for HRSA, Ti Alloys   
Sandvik Coromant’s latest is designed for reliable machining, from aerospace to general engineering.”

Hydraulic Expansion Toolholders Need No Intermediate Sleeves   
Redesigned Schunk series is “even more universal,” with torque transmission capacity increased up to 15%.

Software & Controls Department
Multiple Programming Enhancements in GibbsCAM 2010   
Improvements to 5-axis functions, solids machining capability, and 64-bit operation.

Engraving Software Program Adapts to CNC Machinery   
2L inc’s PRO 3 produces 2D data-matrix barcodes.

GF AgieCharmilles, Metalcam Partner on Wire EDM CAM Software   
Machine builder says new CAM software offers CAD capabilities, 2X-cutting with conic features, simulation and G-code editing, and “collar wizard” for die makers.

Machine Tools Department
Forest City Gear Goes World Class   
Critical winch crown gears machined in titanium alloy for BMW ORACLE Racing’s America’s Cup entry.

Portability Can Mean Profitability   
Precision and versatility allow one fabricator to meet his customer's requirements for a turbine housing, and yet keep the entire custom millin operation in-house — and meet high quality standards.

Micro-Precision Machining for Steel Pistons   
Federal-Mogul has commercialized electro-erosion machining to achieve the degree of precision needed for a line of “bushingless” steel pistons that will help engine designers meet global emission...

New Mazak Turning Center Delivers Productivity Options   
Hyper Quadrex 200MSY allows medium- to high-volume balanced cutting, unattended.

Web Exclusive
In the pursuit of 5-axis precision   
It's possible to design the part on a computer, generate a G-code program, and then verify it with solid-model material removal.

Viewpoints
The Beginning of a Manufacturing Policy   
If there is a robust effort to promote the policies described in the Obama framework, the result could bear fruit and help to offset some of the new costs.

We Can Make a Difference, and We Are!   
Individuals working together can initiate changes that help the cause of precision manufacturing.

Cutting Tool Applications, Chapter 5: Turning Methods and Machines   
The basic engine lathe is one of the most widely used machine tools, but tool set-up is critical for when many identical parts must be machined as rapidly as possible.