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January, 2006

Editorial
A new day for manufacturing in America?   
Whether it is or isn't is entirely up to you

Features
Keeping choppers up & maneuvering   
Helicopter company holds critical part tolerances with precision grinding.

Leaning toward multitasking   
Shops find that cell-manufacturing rules don't apply to multitasking machines.

Taking the pain out of P25   
Multicapable insert tackles one of the toughest ISO classified turning areas.

Winning at one-of-a-kind   
Engineer-to-order manufacturers need strategies and technology solutions that address their special needs.

Tech Trends
High-performance polycrystalline diamond cutting grade and advanced spring-grinding   
The CITCO and Gardner Abrasives operations of the Cinetic Landis Grinding Corp. will present several new cutting and grinding products

Machine improves secondary deburring of precision parts after grinding and honing   
Otec Precision Finish, Inc. of North Kingston, R.I., has developed a new type of centrifugal disc

Moore Tool claims breakthrough in ultra-precision grinding   
Moore Tool Company of Bridgeport, Conn., says it has developed a prototype jig grinder

Mori Seiki to introduce turret shaft lathe aimed at the automotive market   
Mori Seiki, will introduce its NZ-S1500 two-turret shaft lathe at the Westec 2006 trade show at the Los Angeles Convention Center in late March.

Small parts deburring machine   
Earth-Chain has developed a machine designed to eliminate hand deburring

Cutting Tool Digest
Collector drill indexes   
Huot Manufacturing, St. Paul, Minn., is offering collector drill indexes

Drills for hard and nonferrous materials   
Big Kaiser Precision Tooling has introduced a new line of solid carbide drills

Flat-shank drills   
New Crownloc drills from Seco-Carboloy are available with ISO 9766 flat shanks and shoulders

High-feedrate drills   
Sandvik Coromant says it can double feedrates with its CoroDrill 880 U-drills.

Stiff-body toolholders   
SchunkInc. has introduced a new line of toolholders

Tabletop presetters   
Rego-Fix introduced a new line of tabletop presetters

Tool and component identification system   
Part Numbers in Pocket (PNP) case inserts and tote liners from UFP Technologies Inc.

Government Matters
Does manufacturing matter?   
Many in the manufacturing community felt a sense of optimism in 2003

Machine of the Month
Instant waterjet cutting   
M-Series retrofit kits transform practically any CNC machine, including milling and turning machines, lasers, routers, robotic arms and oxy-fuel or plasma cutters, into waterjet-cutting systems.

Law and Liability
Owner not liable for fall caused by contractor's work   
Pearson Education Inc. bought a new conveyor and related equipment from Rapistan Systems, now known as Siemens Dematic.

Worker fails to prove toxic vapors cause symptoms   
Alexander Hudjohn was working in La Grande, Ore. for S&G Machinery Co., an authorized dealer of Deere & Company.

Casebooks
Shop rolls video for tool measuring   
Denny's Tool Mfg. Inc., produces and regrinds cutting tools, and meeting tolerances

Software improves company's design-to-manufacture processes   
York International Corp., one of America's largest independent suppliers of heating, ventilation, AC and refrigeration equipment, sustains its premier supplier status by driving efficiencies...

Testing system leaks vital part information   
Millennium Industries, a Michigan-based automotive fuelrail-manifold manufacturing company

Vacuum technology sucks cost out of material handling   
DaimlerChrysler Summer Intern Professors Program

New Equipment
Better ceramic grains improve abrasive belt performance   
Saint-Gobain Abrasives has introduced a new line of abrasive belts

Clamp-free cutting   
The Wen Magnetics Division of WEN Technology Inc. has developed magnetic workholding modules

Clamps hold more parts in fixtures   
Carr Lane Roemheld has developed new swing clamps

Drills designed to hold close tolerances   
Big Kaiser Precision Tooling Inc. has designed a special point geometry

Grinder features Fanuc controls   
Monza Corp. has added features to its Model CNC 1

Heavy-duty grinder   
Studer has extended the capabilities of its S36 model grinding machine

Laser-based broken tool detection system   
Renishaw Inc. has developed a broken-tool detection system that the company says is based on affordable laser technology.

Live centers include interchangeable springs   
Riten Industries Inc. has introduced heavy-duty, spring-loaded, carbide-tipped live centers

Small-part deburring machine   
The sPINner small-part deburring machines by Earth-Chain USA are designed to eliminate hand deburring

Spindle-alignment kit   
Pinpoint Laser Systems Inc. has introduced a spindle alignment kit

Toolholders for small tools   
Command Tooling Systems expanded its Thermolock toolholder line

Trimmable discs deliver more abrasive   
Weiler Corp. has developed a trimmable backing for its abrasive flap discs

VMCs designed for medical components   
Methods Machine Tools Inc. offers vertical machining centers

Practical Ideas
Idea plugs hole problem   
Heat treating for hardening often changes the shapes and true locations of holes in workpieces.

Pick the winning Practical   
Select the best Practical Idea

Setup puts a detent in plastic job   
I developed special tooling to install threaded inserts into plastic standoffs

Retrospective